Feedstock impacts (INL, NREL, ORNL)

Accurate modeling of intra-particle heat and mass transfer is important for simulating biomass pyrolysis, because resulting product yield and composition are known to be strong functions of the heating rate and internal secondary reactions.  Developing such models is a challenge because biomass particles are typically anisotropic and contain complex pores and lumens that can vary widely between species.  The difficulty is further increased when simulating realistic biomass feedstocks, which can also be highly variable in size and composition.

Micrographs of common feedstocks in biomass conversin processes. Top row: Optical micrographs of milled particles. Bottom row: Confocal scanning laser micrographs of particle cross-sections showing internal porosity. Source: Peter Ciesielski, NREL Biomass Surface/Structure Characterization Lab.

 

X-ray computed tomography (XCT) reconstruction of a milled pine particle showing external morphology and highly directional internal porosity. Source: Branden Kappes, Colorado School of Mines; Peter Ciesielski, NREL.

Modeling Biomass Geometry for Microscale Simulations of Transport Phenomena

Many particle models assume over-simplified geometries that neglect important structural characteristics of biomass.  These characteristics, including particle morphology and internal microstructure, can vary substantially between species of origin and particle size reduction methods.  NREL has developed methods to construct improved biomass particles based on direct microscopic measurements of particle morphology and microstructural dimensions.  The resultant models serve as the geometry for simulations of transport phenomena coupled to chemical transformation.  These simulations are used to predict particle heat-up times and extent of conversion during fast pyrolysis as a function of size, shape, and species.

microstructure

Left: Scanning electron micrograph of a poplar particle. Middle: 3D CAD model of poplar particle with realistic dimensions and resolved microstructure. Right: Snapshot of a finite element simulation of intra-particle heat transfer. Source: Ciesielski, P. N.; Crowley, M. F.; Nimlos, M. R.; Sanders, A. W.; Wiggins, G. M.; Robichaud, D.; Donohoe, B. S.; Foust, T. D., Biomass particle models with realistic morphology and resolved microstructure for simulations of intraparticle transport phenomena. Energy & Fuels 2014, 29 (1), 242-254.

Estimating interfacial heat transfer coefficients for realistic biomass particles with simulations of conjugate heat transfer. Source: Pecha, M. Brennan, Manuel Garcia-Perez, Thomas D. Foust, and Peter N. Ciesielski. “Estimation of Heat Transfer Coefficients for Biomass Particles by Direct Numerical Simulation Using Microstructured Particle Models in the Laminar Regime.” ACS Sustainable Chemistry & Engineering 2017, 5, 1046-1053.

Reduced-order Intra-particle Modeling

Many current biomass pyrolysis models approximate intra-particle heat and mass transport using 1-D, transient differential energy and mass balances that do not consider anisotropy or inhomogeneity.  Also, particle geometry is commonly specified in terms of ideal shapes such as cubes, cylinders, or spheres, which do not readily lend themselves to inclusion of complex spatial heterogeneity.  Although a few multi-dimensional (2-D and 3-D) intra-particle transport models have been proposed, their ability to account for the impact of directional anisotropy and spatial heterogeneity during pyrolysis is still an active area of development.

Visualization of biomass particle models that include varying levels of realistic complexity. Source: Peter Ciesielski, Gavin Wiggins, Joseph Jakes, and Stuart Daw. “Simulating Biomass Fast Pyrolysis at the Single Particle Scale,” in Fast Pyrolysis of Biomass, editors Robert Brown and Kaige Wange. In press.

In collaboration with NREL, ORNL is developing an improved low-order model for biomass particles as they undergo rapid heating and devolatilization typical of fast pyrolysis conditions for bio-oil production.  Using results from complex 3-D particle models, we demonstrate how it is possible to construct reasonably accurate coarse-grained particle models that approximate the overall behaviour of high resolution models for rapid, low-cost simulations.  Specific recommendations will be developed regarding additional experimental measurements that are needed to validate and further refine pyrolysis models.  When incorporated into a reactor-level model, the improved intra-particle model will enhance the predication of bio-oil yield associated with operating parameters for both experimental-scale and commercial-scale reactors.

1Dvs3Dmicro

Comparison of heating profiles obtained from simulations using a complex, 3D biomass particle model and a 1D reduced-order particle model. Source: Wiggins, G. M.; Ciesielski, P. N.; Daw, C. S., Low-order modeling of internal heat transfer in biomass particle pyrolysis. Energy & Fuels 2016, 30 (6), 4960-4969.

Physical Properties

In FY14, INL measured apparent specific heat and thermal conductivity of clean pine and poplar wood chips at 25 °C, 300°C, and 500 °C under steady-state conditions.  Specific heat measurements were also conducted over the same temperature range at a heating rate of 20°C/min.  Mettler-Toledo provided corresponding preliminary data using a flash differential scanning calorimeter (DSC 1) with particles weighing approximately 100 μg at rates of approximately 200°C/sec.  The purpose of these measurements is to provide the thermal properties needed to accurately predict heat transfer in woody particles during fast pyrolysis reactions.

In FY15, INL is investigating the need to measure diffusion coefficients for H2O, CO and CO2 for woody materials as they are heated from room temperature to 500°C.  INL will also perform material grinding experiments and characterizations of ground materials to determine the distributions of size and shape characteristics of representative woody materials that are fed into fast pyrolysis conversion reactors.

inlplots

Measured specific heat capacities (left) and thermal conductivities (right) for hybrid poplar and loblolly pine at 25°C, 300°C, and 500°C. Uncertainty bars indicate the standard deviation of three separate measurements.

Please contact any of the following to discuss feedstock modeling: